+86-350-6071768 [email protected] Dingxiang, Shanxi, China · Forging since 1992

Stub End Flange Manufacturer & Suppliers

Precision Forged ASME B16.9, MSS SP-43 & EN 1092-1 Stub Ends & Lap Joint Systems | Shanxi Yuxin Casting & Forging Co., Ltd. (Est. 1992)

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Technical White Paper & Engineering Guide

Engineering Principles of Stub End Flanges in Modern Process Piping

A Stub End flange—frequently paired with a backing Lap Joint Flange—is a two-piece piping assembly designed to optimize installation speed, drastically lower material expenditure in high-alloy systems, and eliminate bolt-hole alignment issues in complex piping spools.

Type A Stub Ends

Manufactured to mate specifically with standard Lap Joint Flanges. Type A features a machined lap face with a smooth, radiused outer corner that perfectly mirrors the inside radius of the lap joint backing flange, ensuring uniform pressure loading across the gasket surface.

Type B Stub Ends

Designed to be utilized with standard Slip-On Flanges serving as backing flanges. Type B possesses a smaller outside radius, preventing interference with the slip-on flange’s internal chamfer while delivering reliable seal dynamics in medium-pressure fluid systems.

Type C Stub Ends

Fabricated from seamless or welded pipe sections or pressed plate with a flared lap. Type C provides a versatile, cost-efficient solution suitable for low-pressure, light-duty commercial piping, water treatment facilities, and HVAC systems.

Information Gain: Economic & Operational Efficiency of Lap Joint Assemblies
In corrosive fluid applications (e.g., Titanium Gr. 2, Duplex 2205, Hastelloy C276, or Stainless Steel 316L), welding an expensive alloy Weld Neck flange onto the pipe spool generates extreme capital expense. By deploying a Stub End Flange manufactured from the required corrosion-resistant alloy inside the process wetted zone, engineering teams can pair it with an inexpensive Carbon Steel (ASTM A105) loose backing flange. Because the backing flange never makes contact with the internal process fluid, material costs are reduced by up to 45% to 65% per joint. Furthermore, the 360-degree rotational freedom of the backing flange simplifies field bolt alignment on off-shore platforms and modular skids.
Manufacturing Scale & Performance Indicators

Shanxi Yuxin Forging Manufacturing Benchmark

Headquartered in Dingxiang County, Shanxi—recognized globally as China's Hometown of Forging—our integrated mill provides complete metallurgical control from raw billet to finished CNC flange machining.

1992
Year Established
10,000+
Annual Tons Capacity
DN3000
Max Outer Diameter
100%
EN 10204 3.1 Traceability

MSS SP-43 & ASME B16.9 Standards

Full compliance with MSS SP-43 (for light-weight corrosion-resistant fittings) and ASME B16.9 (factory-made wrought butt-welding fittings) in both Short Pattern and Long Pattern configurations.

Strict NDT & Metallurgical Testing

Every heat of steel undergoes positive material identification (PMI), ultrasonic flaw detection (UT), magnetic particle testing (MT), dynamic impact testing at sub-zero temperatures, and hydrostatic evaluation.

Global Export Footprint

Direct factory exporting to over 40 countries across North America, the European Union, the Middle East, Southeast Asia, and South America, maintaining 100% project compliance.

Supply Chain & Global Procurement Synergy

China Factory Direct Supply Chain & Localized Compliance Guarantee

For international procurement directors, EPC contractors, and stocking distributors, sourcing Stub End flanges directly from Shanxi Yuxin Casting & Forging Co., Ltd. provides distinct structural, logistical, and technical advantages.

1. Raw Billet Clustering & Cost Control

Located in the heart of Dingxiang's industrial forging cluster, Yuxin maintains strategic partnerships with top-tier Chinese steel mills (TISCO, Baosteel, Shougang). Bulk procurement of raw carbon, alloy, and stainless billets allows us to buffer against global steel market volatility, delivering stable, highly competitive direct factory pricing to international buyers.

2. In-House Integrated Production Cycle

Unlike trading agencies or regional machine shops that outsource forging, every step of our manufacturing—billet cutting, gas furnace heating, open/closed die forging, hydraulic ring rolling, solution annealing heat treatment, CNC flange face serration, and automatic bolt drilling—takes place under one roof with strict quality controls.

3. Regional & International Compliance Assurance

Our products are engineered to fulfill stringent global standards: EU Pressure Equipment Directive (PED 2014/68/EU), AD 2000-Merkblatt W0, German TUV certification, and NACE MR0175/ISO 15156 for sour oilfield service. Mill Test Certificates (MTC) conforming to EN 10204 3.1 are supplied with every order, detailing full chemical analysis and mechanical values.

4. Tailored Export Packaging & Seaworthy Logistics

Stub end sealing faces are precision-machined and protected with rust-preventive varnish, plastic end caps, and heavy-duty ISPM-15 compliant fumigation-free wooden cases or steel-framed crates. Custom branding, heat number hard-stamping, color-coding by alloy grade, and barcoded inventory labels are standard services for OEM distributors.

Technical Reference Matrix

Stub End Flange Material Grades & Dimensional Specifications

Compare standard dimensional ranges, material grades, and international pressure class mappings engineered at Shanxi Yuxin Casting & Forging Co., Ltd.

Standard Ref. Nominal Size (NPS / DN) Wall Thickness / Schedules Common Material Grades Facing & Serration Finish
MSS SP-43 (Type A/B) 1/2" to 24" (DN15 - DN600) Sch 5S, Sch 10S, Sch 40S ASTM A403 WP304/304L, WP316/316L, WP321 Smooth Finish (125-250 AARH), Concentric/Spiral Serrated
ASME B16.9 (Long/Short) 1/2" to 48" (DN15 - DN1200) Sch 40, Sch 80, Sch 160, XXS ASTM A234 WPB, A420 WPL6, A860 WPHY52/60/65 Stock Finish (250-500 AARH), Machined Bevel to ASME B16.25
EN 1092-1 Type 33 DN15 to DN1000 PN6, PN10, PN16, PN25, PN40 P245GH, P280GH, 1.4301, 1.4404, 1.4462 (Duplex) Type A Flat Face, Type B1 Raised Face (Ra 3.2 - 12.5 µm)
Custom OEM Drawings Up to 120" (DN3000) Non-Standard Custom Thickness Inconel 625, Hastelloy C276, Titanium Gr 2, Monel 400 RTJ Ring Groove, Male-Female, Tongue & Groove, Custom O-ring
Application Scenarios & Industry Trends

Where Stub End Flanges Are Deployed Worldwide

From extreme marine environments to high-purity pharmaceutical piping, Stub End flanges provide essential structural advantages.

Desalination & Marine Scrubbers

High-salinity seawater systems require Super Duplex (2507) or Titanium stub ends welded to pipe spools. Pairing them with epoxy-coated carbon steel backing flanges protects against severe pit corrosion while keeping vessel fabrication budgets balanced.

Chemical & Petrochemical Processing

Aggressive acid lines demand Hastelloy C276 or 316L wetted surfaces. Stub end assemblies facilitate fast disassembly during scheduled plant turnarounds for cleaning, inspection, or rapid pipe section replacement.

Pulp, Paper & Modular Skids

Modular skid manufacturers rely on the rotational flexibility of lap joint stub ends to assemble complex pre-fabricated piping modules in tight spatial envelopes, eliminating field re-welding due to bolt-hole misalignment.

Frequently Asked Questions

Key Queries Answered by Our Chief Metallurgy Team

Gain immediate insights into technical standards, material matching, tolerance limits, and procurement processes for custom Stub End flanges.

What is the exact structural difference between Type A and Type B Stub Ends?
Type A Stub Ends are engineered specifically for use with standard Lap Joint Flanges. The outer corner radius of the lap on Type A is machined to fit precisely inside the matching internal radius of the lap joint flange. Type B Stub Ends are manufactured with a smaller outer radius designed to mate with standard Slip-On Flanges used as backing flanges. Using a Type A stub end with a slip-on flange can cause mechanical interference and uneven gasket seating, whereas Type B eliminates this interference.
How do Short Pattern and Long Pattern Stub Ends differ under MSS SP-43 and ASME B16.9?
The difference lies in the overall length of the barrel (hub). Long Pattern Stub Ends (often standardized under ASME B16.9) feature an extended hub length, allowing standard pipe clamps, welding alignment tools, and radiographical butt-weld inspection to be performed easily. Short Pattern Stub Ends (common under MSS SP-43) have a shorter length to minimize weight and material cost, primarily used in light-wall stainless steel piping (Sch 5S/10S) where spatial constraints exist.
Why choose a Stub End Flange assembly over a standard Weld Neck Flange?
Choosing a Stub End assembly provides two major engineering advantages: cost reduction and installation flexibility. When working with expensive alloys like SS316L, Duplex 2205, or Hastelloy, only the stub end needs to be made from the high-cost material. The loose backing flange can be inexpensive carbon steel. Additionally, because the backing flange rotates 360 degrees around the stub end, aligning bolt holes during field assembly is dramatically simplified, saving significant labor time on offshore or tight modular skids.
What standards of documentation and certificates are shipped with export orders?
Every shipment from Shanxi Yuxin Casting & Forging Co., Ltd. includes a comprehensive EN 10204 3.1 Mill Test Certificate (MTC). This document verifies raw material heat number traceability, full chemical composition (ladle and product analysis), heat treatment charts, tensile strength, yield strength, elongation, hardness values, Charpy V-notch impact tests, and Non-Destructive Testing (UT/PT/MT) reports. EN 10204 3.2 third-party inspection certificates (SGS, TUV, BV, DNV) can be provided upon request.
Can YUXIN manufacture non-standard stub ends from customer engineering drawings?
Yes. With an in-house tooling center and advanced CNC machine shop, Yuxin routinely produces custom non-standard stub ends, heavy wall thickness stubs, special sealing face serrations (RTJ grooves, O-ring recesses), and large-diameter forged rings up to 3,000 mm outer diameter. Our engineering team conducts CAD/CAM feasibility reviews within 24 hours of drawing submission.
What wall thickness schedules are available for stainless steel Stub Ends?
We manufacture stainless steel stub ends matching all standard pipe schedules, including Schedule 5S, 10S, 40S, 80S, Schedule 160, and XXS according to ASME B36.19M and B36.10M. Weld bevels are machined to ASME B16.25 standards to ensure seamless field fit-up to process piping.
What is the typical production lead time and minimum order quantity (MOQ)?
Standard stock sizes in carbon steel (A105) or stainless steel (304/316L) ship within 7 to 15 days. For custom forged-to-order alloys, non-standard dimensions, or large project lots requiring specialized heat treatment, production cycles typically range from 20 to 35 days. We accommodate low MOQ requirements for initial engineering samples and emergency plant maintenance replacements.
How does YUXIN ensure zero surface defects on stub end sealing faces during international transit?
All flange raised faces and stub end laps receive a protective coating of rust-inhibiting oil or peelable anti-corrosion varnish. Gasket contact surfaces are covered with heavy-duty plastic end protectors or plywood caps, bound with steel banding, and secured inside fumigation-free ISPM-15 plywood cases to prevent ocean moisture ingress and transport abrasion.
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Work directly with Shanxi Yuxin Casting & Forging Co., Ltd.'s metallurgical engineering team. Send us your drawings, standard specifications, or bill of materials for a comprehensive technical quote within 24 hours.

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